Hangzhou Powersonic Equipment Co., Ltd.
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New design Ultrasonic PP Woven jumbo bag welding and cutting machine with 20mm horn
An ultrasonic jumbo bag cutting machine is a specialized piece of equipment used in the manufacturing and packaging industries. Here are some key features and benefits:
Features:
Ultrasonic Technology: Utilizes high-frequency sound waves to cut materials, reducing the need for traditional cutting tools.
Precision Cutting: Offers clean and precise cuts, minimizing fraying and wastage of materials.
Versatility: Capable of cutting various types of materials, including woven fabrics, non-wovens, and plastics.
Speed: Increases production efficiency by enabling faster cutting processes compared to conventional methods.
Reduced Heat: Generates minimal heat during operation, preserving the integrity of the material being cut.
Benefits:
Cost-Effective: Reduces material waste, leading to lower costs over time.
Improved Product Quality: Enhances the quality of the finished product with clean edges and reduced defects.
Easy Operation: Often designed for user-friendly operation with automated settings.
Maintenance: Generally requires less maintenance compared to mechanical cutting machines.
This type of machine is particularly useful in industries that require the production of large bags, such as agriculture, construction, and packaging.
Can ultrasonic fabric slitting be used on natural fabrics like cotton or silk?
Yes, ultrasonic fabric slitting can be used on natural fabrics like cotton or silk. While synthetic fabrics are often more commonly associated with ultrasonic cutting due to their tendency to fray and unravel, the technology is also suitable for cutting natural fabrics.
When using ultrasonic fabric slitting on natural fabrics, it's important to consider the characteristics of the specific fabric being cut. Natural fabrics like cotton or silk may have different properties compared to synthetic fabrics, such as lower melting points or greater sensitivity to heat. Thus, adjustments may be required in terms of the ultrasonic power, cutting speed, or blade design to ensure optimal cutting results without damaging the fabric.
In some cases, additional measures might be necessary to control the heat generated during cutting, such as cooling systems or using lower power settings. It's always recommended to conduct proper testing and experimentation to determine the ideal cutting parameters for specific natural fabrics to achieve the desired results.
Ultrasonic fabric slitting has been successfully applied to a wide range of natural fabrics, including cotton, silk, linen, wool, and others. However, it's important to note that the suitability of the technique may vary depending on the specific fabric and its characteristics, so it's advisable to consult with equipment manufacturers or experts in ultrasonic cutting to ensure proper implementation.
What is the parameter of the ultrasonic fabric cutting?
| Frequency | 35Khz |
| Frequency adjustment | Auto-tracking type |
| Max. power output | 500W |
| Power output | Infinitive adjustment |
| Power supply | AC110V or 200V 50/60Hz |
| Outer dimension (mm) | 120*120*380 |
| Weight | 5kg |
| Horn width | 0.5mm |
| Material of cutting head | titanium |
What is the advantage of ultrasonic slitting machine?
Ultrasonic fabric slitting offers several advantages over traditional fabric cutting methods. Some of the key advantages include:
Clean and Precise Cuts: Ultrasonic fabric slitting produces clean and precise cuts without fraying or unraveling of the fabric edges. The high-frequency vibrations create a shearing effect, resulting in a sharp and well-defined cut, even in intricate shapes or patterns.
Non-Contact Cutting: Ultrasonic cutting is a non-contact process, which means that the fabric being cut is not subjected to direct mechanical pressure. This reduces the risk of fabric distortion, stretching, or damage, especially for delicate or sensitive materials.
Versatility: Ultrasonic fabric slitting can be used on a wide range of fabric types, including synthetic fabrics like nylon, polyester, and acrylic, as well as natural fabrics like cotton, silk, and wool. It is suitable for cutting both thin and thick fabrics, making it versatile across various applications.
Automation and Speed: Ultrasonic cutting can be easily integrated into automated production lines, improving production speed and efficiency. It eliminates the need for manual cutting, resulting in increased productivity and reduced labor costs.
No Additional Finishing Required: The clean and precise cuts produced by ultrasonic fabric slitting often eliminate the need for additional finishing steps, such as hemming or sealing the fabric edges. This can save time and reduce production steps, leading to cost savings.
Reduced Material Waste: Ultrasonic cutting minimizes material waste since it creates narrow and accurate cuts. The precise cutting helps optimize fabric usage and reduces scrap or excess material.
Enhanced Safety: Ultrasonic fabric slitting is generally considered safer than traditional cutting methods. The non-contact nature of the process reduces the risk of injuries associated with handling sharp blades or rotary cutters.
Overall, ultrasonic fabric slitting offers improved cutting precision, efficiency, and versatility compared to traditional cutting methods. It is particularly beneficial for applications that require clean and accurate cuts in various types of fabrics.
An ultrasonic cutter used on a circular loom plays a crucial role in the manufacturing process of woven fabrics, especially for producing bags and other textile products. Here’s how it typically works:
Functionality of Ultrasonic Cutter on Circular Loom:
Integration with Loom: The ultrasonic cutter is integrated into the circular loom system. It operates in conjunction with the loom's fabric production cycle.
Cutting Process: As the circular loom weaves fabric, the ultrasonic cutter is activated at specific intervals.
It uses high-frequency sound waves to generate vibrations that melt and cut through the fabric, ensuring clean edges without fraying.
Material Compatibility: The cutter is effective on various materials, including polypropylene, polyethylene, and other synthetic fibers commonly used in bag production.
Automation: Many ultrasonic cutters are automated, allowing for precise control over cutting speed and frequency. This ensures consistent quality across the production run.
Waste Reduction: By cutting directly as the fabric is produced, the ultrasonic cutter minimizes waste, as it can cut to the desired length and shape without the need for additional trimming.
Final Product: The resulting fabric can be quickly processed into final products, such as jumbo bags, with clean, sealed edges that enhance durability.
Advantages:
Efficiency: Increases overall production speed by reducing the need for separate cutting processes.
Quality: Produces high-quality cuts, improving the final product's appearance and strength.
Cost-Effective: Lowers operational costs by minimizing material waste and reducing labor associated with manual cutting.
This integration of ultrasonic technology in circular looms enhances the manufacturing process, leading to improved productivity and product quality in the textile industry.
An ultrasonic cutter used on a circular loom plays a crucial role in the manufacturing process of woven fabrics, especially for producing bags and other textile products. Here’s how it typically works:
Functionality of Ultrasonic Cutter on Circular Loom:
Integration with Loom:
The ultrasonic cutter is integrated into the circular loom system. It operates in conjunction with the loom's fabric production cycle.
Cutting Process:
As the circular loom weaves fabric, the ultrasonic cutter is activated at specific intervals.
It uses high-frequency sound waves to generate vibrations that melt and cut through the fabric, ensuring clean edges without fraying.
Material Compatibility:
The cutter is effective on various materials, including polypropylene, polyethylene, and other synthetic fibers commonly used in bag production.
Automation:
Many ultrasonic cutters are automated, allowing for precise control over cutting speed and frequency. This ensures consistent quality across the production run.
Waste Reduction:
By cutting directly as the fabric is produced, the ultrasonic cutter minimizes waste, as it can cut to the desired length and shape without the need for additional trimming.
Final Product:
The resulting fabric can be quickly processed into final products, such as jumbo bags, with clean, sealed edges that enhance durability.
Advantages:
Efficiency: Increases overall production speed by reducing the need for separate cutting processes.
Quality: Produces high-quality cuts, improving the final product's appearance and strength.
Cost-Effective: Lowers operational costs by minimizing material waste and reducing labor associated with manual cutting.
This integration of ultrasonic technology in circular looms enhances the manufacturing process, leading to improved productivity and product quality in the textile industry.
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